DMG MORI with 7 world premieres at EMO
DMG MORI will be confirming its status as a world market leader in the field of metal-cutting machine tools with 7 world premieres as well as a representative cross-section of its high-tech portfolio at the EMO in Milan.
Preview EMO 2015, Milan
|The EMO in Milan will provide DMG MORI with the perfect showcase for new advanced technologies and innovative products. From 5 to 10 October 2015, the technology partner will be presenting a total of 7 world premieres at its stand in Hall 4. In the field of turning technology, there are 4 world firsts: the production turning machine SPRINT 32|5 (including the equally new extension stage to SPRINT 32|8) built in Italy, the second generation of the turning & milling machines CTX gamma TC in two sizes and the NLX 6000|2000 turning/milling centre for large components. The three milling innovations all originate this time from the 4th generation of the duoBLOCK® series. Other highlights of DMG MORI’s trade fair presentation are the introduction of the automatic lathes from DMG MORI WASINO that have been strengthening the DMG MORI product range since 1 April 2015.|
Thanks to two Italian production sites, the EMO in Milan will be something of a home match for DMG MORI. Since 1969, GILDEMEISTER Italiana S.p.A. from Bergamo has been synonymous with high performance lathe technology and within the Group has a special focus on production and automatic lathe machines. Now that its site has been modernised and extended last year, DMG MORI will be setting new standards in the manufacture of machine tools. A new 1,200 m2 assembly hall has been created – accompanied by a 1,000 m2 technology centre, in which customized solutions and innovative high-tech machines are developed and can be presented to customers under production conditions.
<span ><span > The EMO world premiere SPRINT 32|5 and its upgrade SPRINT 32|8 are “made in Italy” as well as the universal turning machines NLX 2500SY|700 and CTX alpha 500. The turning & milling machining centre CTX beta 1250 TC, the production turning machine SPRINT 50 and the automatic multi-spindle machine GMC 20 ISM are other EMO exhibits made in Italy.
<span >SPRINT 32|5 and SPRINT 32|8 – Extension of the successful SPRINT series for parts with diametres of up to 32 mm
<span ><span > The SPRINT 32|5 is designed for both short and long turning of workpieces of up to ø 32 x 600 mm. With a base area of less than 2.8 m², the new development is an extremely compact production facility. The SPRINT 32|5 machines materials in rod form up to 32 mm in diameter using two spindles and a 2-channel controller. DMG MORI keeps part costs to a minimum in this way. 22 tools on two independent workpiece carriers also make it possible to carry out complex machining processes. The automatic lathe also machines demanding workpieces radially at the main spindle with four driven tools. In total, the machine is equipped with five linear axes and on C-axis for the main spindle. Other options are the unloading device for workpieces up to 600 mm in length, and the high-pressure coolant supply with 120 bar.
<span ><span > As an upgrade, DMG MORI is presenting the SPRINT 32|8 at EMO as another extension of the SPRINT range. The SPRINT 32|8 is equipped with 3 independent linear carriers for 4-axis machining on the main spindle and offers space for up to 28 tools. The machine has six linear axes in total including a second Y-axis. Two C-axes are available as well – one for the main spindle, one for the counter spindle. In addition to the attainable pluses in performance and flexibility in relation to complex components, the ergonomic operation and the durable construction underline the performance of this innovation.
<span > CTX gamma TC 2nd Generation – Complete machining with the new compact MASTER® turning/milling spindle
<span ><span > In its development of the compactMASTER® turn & mill spindle, DMG MORI has increased the turning torque by 130 percent, meaning that up to 230 Nm is available to users. The spindle operates at speeds of up to 12,000 rpm. The new CTX gamma TC models also have improved dynamics: The feed speeds of 50 m/min in the X, Y and Z directions have been increased by up to 65 percent. With the optional linear drive in the Z-axis, the turning/milling machines achieve up to 60 m/min in fast feed and an acceleration of 1g. Equipped with a B-axis and the technology cycle, the two world premieres are ideal for 5-axis simultaneous machining. For 4-axis production turning, a bottom revolver is optionally available as the 2nd tool carrier. This can accommodate up to 12 power tools at up to 10,000 rpm.
<span > duoBLOCK® 4th generation – Strong and precise: new duoBLOCK® machining centres of the 4th generation
<span ><span > The world premieres in the duoBLOCK® model series include the DMC 100 U duoBLOCK® universal milling machine and the DMC 100 H duoBLOCK® and DMC 125 H duoBLOCK® horizontal centres. The distance from the spindle to the centre of the table of the two horizontal machining centres has been increased by 200 mm, meaning that now sufficient room is available for long tools up to 900 mm.
<span > NLX 6000|2000 – powerful turn & mill machining with torque of up to 12,000 Nm, long parts and large diametres
<span ><span > The basis for productive and high-precision machining on the NLX 6000|2000 are the tremendous rigidity of the drive trains, the structure of the machine bed and the flat guides with their high damping characteristics. The outstanding milling performance is guaranteed by the revolver magazine with BMT® technology. The integrated direct drive motor achieves up to 4,000 rpm and a high torque of up to 117 Nm.
<span ><span > The highlight of the NLX 6000|2000 is the application-oriented selection of powerful spindles. The range starts at type B with a spindle diameter of 185 mm. In this case, the maximum speed is 1600 rpm, and the torque is up to 7,000 Nm. The range of spindles is rounded off by two spindles, each with impressive torques of up to 12,000 Nm. Type C has a diameter of 285 mm, and for the type D it is an impressive 375 mm.
<span > DMG MORI WASINO – Ultra precise production lathes with 0.2 µm roundness precision for production lines in the automotive industry
<span ><span > The robust design and low centre of gravity of the WASINO models of the G series make them particularly suitable for applications in which a high degree of mechanical and thermal stability is required. In combination with the linear tool carrier, the G series is thus predestined for use in finishing including for ultra-precision applications.
<span ><span > The J-series provides a selection of high-precision and extremely compact automatic revolver lathes that are designed for quality-oriented preparation and finishing of small precision workpieces.
<span ><span > The models of the WASINO A series from provide users with the largest number of tool locations, and in the case of the AD-18S a counter-spindle for demanding 6-side complete machining. The focus of these machines is high-precision machining of complex turn & mill parts. Therefor the machines are equipped with a Y-axis and space for driven tool. The A-18S, for instance, can be set up with 18 (driven) tools. Additionally, with the GG-05, the JJ-1, and the AA-1 the WASINO portfolio offers in each of the three series a two spindle lathe for the highly productive serial production.
<span > ECOLINE New Design – Optimised ergonomics and greater stability